This article offers an analytical overview of 10 new lean manufacturing companies. These companies are implementing AI-enabled visual inspection, edge operating systems, and more to optimize resource utilization and eliminate production waste while maximizing efficiency. Each company is making contributions in its respective areas, further demonstrating the varied applications of lean manufacturing technologies. The last update of this report was 5 days ago. If you spot incomplete or incorrect info, please let us know.
Continue reading to gain up-to-date and data-driven insights on:
- Profiles of 10 Emerging Lean Manufacturing Companies
- How to Scout New Lean Manufacturing Solutions Easily
Key Takeaways
Drawing insights from the Big Data & AI-powered StartUs Insights Discovery Platform that provides data on over 4.7+ million emerging companies globally, we explore the evolving landscape of lean manufacturing. This sector is marked by key trends and a substantial workforce, shaping its future. Here are some key insights at a glance:
- Current Lean Manufacturing Trends: The latest trends in lean manufacturing include green manufacturing, rapid customization, lean labor, local production, and rapid prototyping.
- Lean Manufacturing Market Stats: The sector’s annual growth rate is -1.48%. It encompasses 10K+ organizations worldwide. Of these, 600+ lean manufacturing companies were established in the past five years, with 2020 as the average founding year. On average, each of these companies employs about 24 individuals. The typical funding received per round by these companies during this time is USD 25.9 million.
- 10 New Lean Manufacturing Companies to Watch:
- LeanSuite – Lean Manufacturing Platform
- Aicadium – AI-powered Visual Inspection
- 24Flow – Real-Time Process & Product Traceability
- ORCA LEAN – Continuous Improvement
- Deepnrise – Continuous Improvement Management Platform
- Retrocausal – Manufacturing Assembly Optimization
- Kalybro – Machine Placement Planning
- BioLean – Lean Biotech Manufacturing
- iGromi – Production Management
- Kaiser Manufacturing – Rigid-foam Workspace Organizers
Discover 10 out of 600+ Emerging Lean Manufacturing Companies
In this section, we highlight the top 10 lean manufacturing companies that offer advanced solutions like AI-enabled visual inspection, continuous improvement platforms, and more. These companies leverage real-time data processing, the Internet of Things (IoT), and cloud computing to improve operational efficiency and productivity. For instance, AI assistants ensure accurate and efficient assembly operations while providing real-time process visibility. Continue reading to discover more innovative solutions that these companies offer!
Note on Signal Strength
One of the unique metrics we feature for each company is Signal Strength, a proprietary data point generated by our Discovery Platform. It gauges the extent to which a company’s influence has permeated the global ecosystem of startups, scaleups, and emerging companies. This proprietary metric serves as a valuable guidepost for understanding a company’s standing in the broader market landscape.
1. LeanSuite
- Founding Year: 2021
- Employee Range: 11-50
- Location: Canada
- Signal Strength: Medium Strong
- What they do: LeanSuite offers a cloud-based lean manufacturing platform that automates manufacturing processes to reduce waste. This platform identifies areas of customer value and maps value streams. It then optimizes production processes and develops continuous workflows. The platform identifies continuous improvement opportunities and executes projects that contribute to it. LeanSuite allows various industries, including food and automotive, to implement lean manufacturing principles.
2. Aicadium
- Founding Year: 2021
- Employee Range: 51-200
- Location: Singapore
- Signal Strength: Strong
- What they do: Aicadium builds Aicadium View, an AI-powered computer vision solution for visual inspection. The company evaluates and integrates existing camera infrastructure or assists in adding new cameras. Aicadium View then tracks environments, items, movements, and patterns of interest. The AI-powered solution provides continuous coverage and insights to ensure optimal quality control. It alerts businesses on unsafe conditions and identifies opportunities for work improvement. Aicadium View improves quality control in manufacturing, logistics, and warehouse environments.
3. 24Flow
- Founding Year: 2021
- Employee Range: 2-10
- Location: Belgium
- Signal Strength: Very Strong
- What they do: 24Flow’s lean and quick response manufacturing (QRM) platform increases production flow visibility. Its Team Cockpit feature delivers real-time, customizable metrics for production at every workstation. It also allows operators to access in-context information that aligns with continuous improvement principles. The no/low-code platform enables rapid improvements based on operator suggestions while its order pool management improves control over shop floor schedules. 24Planning, the company’s digital planning board, visualizes and shows the impact of alternative planning decisions, which allows manufacturers to keep lead times short. These solutions enhance productivity and operational control in discrete manufacturing environments.
4. ORCA LEAN
- Founding Year: 2021
- Employee Range: 11-50
- Location: USA
- Signal Strength: Medium
- What they do: ORCA LEAN provides Qualitygram, a mobile and web software for problem-solving and team communication. It supports Gemba Walks by logging on-site and off-site issues immediately. The instant capture, share, and track features eliminate multiple emails and texts as well as provide detailed reports and easy access to issues. ORCA LEAN’s software also integrates large language models (LLMs) and natural language processing (NLP). This enables workers to input data and engage in natural conversations. This AI-driven interface supports real-time querying and deep analysis to offer tailored insights for shop floors.
5. Deepnrise
- Founding Year: 2022
- Employee Range: 11-50
- Location: Tunisia
- Signal Strength: Medium
- What they do: Deepnrise offers a continuous improvement management platform. It maximizes operational performance and engages operators in enhancement projects. It standardizes best practices based on lean manufacturing principles and efficiently manages incidents to improve quality. Further, the real-time tracking of incident processing allows team members to assign tasks and monitor progress. The platform centralizes data to reduce manual consolidation errors and prompt team actions. Deepnrise’s solution also includes an audit management feature that simplifies the audit process through automated tasks and real-time progress tracking.
6. Retrocausal
- Founding Year: 2019
- Employee Range: 51-200
- Location: USA
- Signal Strength: Very Strong
- What they do: Retrocausal provides Assembly Copilot, a zero-code programming environment to set up new processes. It allows workers to define the standard operating procedure (SOP) manually or by integrating it with manufacturing execution systems (MES). Next, businesses capture videos of assembly cycles by mounting a camera and connect it to the Copilot Client software. They label one or more process cycles and then apply time series labels using the web portal. Following this, the system trains a machine learning model based on the provided training dataset to get real-time updates on floor activities and reduce errors.
7. Kalybro
- Founding Year: 2022
- Employee Range: 2-10
- Location: Italy
- Signal Strength: Medium Strong
- What they do: Kalybro develops a platform that allows manufacturers to optimize machine placements. Businesses upload existing products and create technical data sheets, compiling product codes, materials, programs, and lists of tools and equipment. The platform aids in re-organizing tools, optimizing their use, and eliminating time waste through efficient order management. The notification center also monitors inventory status in the toolroom and ensures necessary items are bought or repurchased. Kalybro’s approach reduces waste during the tooling phase for the metalworking industry.
8. BioLean
- Founding Year: 2020
- Employee Range: 2-10
- Location: Denmark
- Signal Strength: Medium Strong
- What they do: BioLean offers a prediction and visualization solution for biotech production. It integrates with plant control systems, like SCADA and DCS, and enterprise resource planning (ERP) systems to receive process data. The solution’s machine learning algorithms provide insights into critical operational tasks. The solution then enhances plant throughput by enabling data-driven continuous improvement.
9. iGromi
- Founding Year: 2022
- Employee Range: 2-10
- Location: Chile
- Signal Strength: Strong
- What they do: iGromi develops iGromi MES, a manufacturing platform that converts plants into smart factories. It integrates data from digital forms, IoT sensors, and computer vision cameras to deliver a comprehensive view of production. The platform also offers AI-based predictive and prescriptive analytics to enable informed decision-making. iGromi MES customizes and adapts to the specific needs of companies in different sectors while enabling efficient scheduling, production tracking, and materials handling.
10. Kaiser Manufacturing
- Founding Year: 2019
- Employee Range: 2-10
- Location: USA
- Signal Strength: Medium Strong
- What they do: Kaiser Manufacturing provides rigid-foam workspace organizers. The company leverages 3D scanning to create customized shadow foam inserts. They promote lean manufacturing and eliminate foreign object debris (FOD). The company also offers Tool Caddy, a compact storage solution for tool holders. These solutions improve machinist safety and mitigate operator injury.
Quick Tip to Find New Lean Manufacturing Companies
Utilizing a SaaS platform like the Discovery Platform for identifying top lean manufacturing companies provides significant benefits compared to traditional scouting methods:
- Increased Efficiency: The Discovery Platform offers advanced tools that streamline the scouting process. It replaces your hours of conventional desk research, saving time and resources in identifying lean manufacturing innovations.
- Access to Real-time Insights: Gain a competitive edge with up-to-date information on the latest trends in lean manufacturing. The platform keeps you informed with near real-time updates on emerging lean manufacturing companies and news, enabling you to make swift and informed decisions.
- Tailored Exploration: Customize your search to focus on specific niches within lean manufacturing, such as AI visual inspection, continuous improvement management platforms, or machine placement planning. The platform’s diverse filtering options allow you to target your scouting efforts precisely, ensuring that you find the most relevant and groundbreaking companies in the field.
Ready to Explore All New Lean Manufacturing Companies?
We’ve explored the dynamic landscape of lean manufacturing, examining the latest trends and spotlighting exceptional companies driving innovation. To dive deeper, download our free Manufacturing Report or schedule a demo of the Discovery Platform for a customized exploration of these groundbreaking developments. Have expertise in startups or technology? Your input can enrich our content — consider collaborating with us!
