This article details 10 new welding solutions addressing challenges in precision, efficiency, and safety. The latest innovations include laser welding, friction stir welding, and advanced robotics that enhance accuracy and reduce material distortion. However, challenges remain, such as the high cost of new equipment, the need for skilled operators, and the integration of these technologies into existing manufacturing processes. Despite these hurdles, new welding techniques provide reliable and efficient fabrication across industries. This report was last revised 5 days ago. See a missing piece? Your input can help — contact us.
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Key Takeaways
Drawing insights from the Big Data & AI-powered StartUs Insights Discovery Platform that provides data on over 4.7+ million emerging companies globally, we explore the evolving landscape of welding technologies. This sector is marked by key trends and a substantial workforce, shaping its future. Here are some key insights at a glance:
- Latest Welding Technology Trends: The latest welding technology trends include laser welding, advanced arc welding, friction stir welding, electron beam welding, robotic welding, and CO2 welding.
- Welding Industry Stats: The global welding technologies industry encompasses 32.2K+ organizations and has about 86.6K workforce. It is experiencing a dip of 1.87% in annual growth rate but has seen the emergence of 3K+ new welding solutions in the past five years. These companies employ about 13 people in average.
- 10 New Welding Companies to Watch:
- OsteoWeld Surgical – Ultrasonic Welding
- VL Innovations – Vacuum Laser Welding
- LASR – Laser Welding
- Binary Robotics – Welding Robotics
- Indeveyes Technologies – Spot Welding Position Control App
- PFormula Ultrasonics – Ultrasonic Welding Technology
- Helios Helmet – AI-powered Welding Helmet
- Vectis Automation – Welding Cobots
- Hardtech Automation – Automatic Scanning Software
- Colbotic Automation – Welding Cobot
Discover 10 out of 3K+ Emerging Welding Companies & Startups
In this section, we highlight 10 new welding startups that adapt to the growing needs of modern manufacturing. By leveraging advancements such as hybrid welding processes, additive manufacturing techniques, automated systems, and AI-driven quality control, these companies expand the welding sector. They improve productivity and precision while promoting sustainability and safety.
Note on Signal Strength
One of the unique metrics we feature for each company is Signal Strength, a proprietary data point generated by our Discovery Platform. It gauges the extent to which a company’s influence has permeated the global ecosystem of startups, scaleups, and emerging companies. This proprietary metric serves as a valuable guidepost for understanding a company’s standing in the broader market landscape.
1. OsteoWeld Surgical
- Founding Year: 2020
- Employee Range: 2-10
- Location: UK
- Signal Strength: Very Strong
- What they do: OsteoWeld Surgical develops ultrasound-enabled weldable implants for orthopedic trauma and sports injuries. The company’s platform technology utilizes ultrasound to weld implanted materials within the body. The ultrasonic welding system features a generator and handpiece for reproducible fixation with real-time feedback. Its intramedullary rodding system, Alpha Nail, comprises titanium rods with polyether ether ketone (PEEK) over-mold and interlocking pins for fixing long bone fractures minimally invasive. SutureWeld, a biodegradable tissue suture-locking system for bone treatment prevents suture knot slippage. These implants offer more flexibility to orthopedic surgeons to improve care delivery.
2. VL Innovations
- Founding Year: 2019
- Employee Range: 2-10
- Location: France
- Signal Strength: Strong
- What they do: VL Innovations builds vacuum laser welding technology that combines the benefits of laser and electron beam processes. The welding process operates under a primary vacuum to reduce plasma and ensures a consistent beam-material interaction. This results in doubled welding depth for the same laser power as atmospheric pressure welding. The absence of shielding gas and improved degassing also eliminate blowholes and pitting while enhancing weld quality. This process offers faster welding speeds and greater penetration depths. It also ensures no oxidation, reduces deformation, and improves the weldability of materials.
3. LASR
- Founding Year: 2021
- Employee Range: 1-10
- Location: Denmark
- Signal Strength: Medium
- What they do: LASR provides an industrial laser welding technology that enhances speed, precision, and environmental safety. The company’s handheld laser welding machine improves mobility and efficiency for smaller tasks. The machine features a handheld laser gun connected with a fiber optic cable. This automated laser welding suits larger production companies and integrates with existing robotic systems to enable continuous welding.
4. Binary Robotics
- Founding Year: 2020
- Employee Range: 11-50
- Location: India
- Signal Strength: Strong
- What they do: Binary Robotics makes welding gantry robots that move along stable gantry structures and operate in multiple axes. These robots use programmable welding torches to control speed, temperature, and angle. Moreover, the company’s pipe blasting system removes contaminants such as scale, rust, or coatings and its automatic coating system applies corrosion protective layers uniformly. The pipe inspection robots provide high-resolution imaging and data for reliable quality assurance. Additionally, the field joint coating robot applies coatings to field joints for durable protection.
5. Indeveyes Technologies
- Founding Year: 2020
- Employee Range: 2-10
- Location: Hungary
- Signal Strength: Medium Strong
- What they do: Indeveyes Technologies offers a spot welding position control app for automotive manufacturing. The application automatically collects data from industrial robot arms for analyzing welding coordinates and parameters. It also utilizes database technologies to store and process data and combines 3D point cloud coordinates for detailed analysis. The app detects anomalies in welding positions and parameters to prevent errors and improve control quality. The company enables engineering departments to automate checks and remotely access spot weld data, leverage remote diagnostics, prevent failures, and ensure faster response times while reducing downtime.
6. PFormula Ultrasonics
- Founding Year: 2020
- Employee Range: 2-10
- Location: Portugal
- Signal Strength: Medium Strong
- What they do: PFormula Ultrasonics develops ultrasonic welding and cutting technology solutions. Its ultrasonic welding process generates internal heat through molecular friction for joining thermoplastic materials. It offers quick and eco-friendly solutions with high process reliability and low energy consumption. This technology utilizes generators, converters, boosters, and sonotrodes to achieve high-quality welds. The company’s technology ensures higher production durability, precision, and contaminant-free processes for assisting the food, oil, medical devices, packaging, textile, and automotive industries.
7. Helios Helmet
- Founding Year: 2021
- Employee Range: 2-10
- Location: Canada
- Signal Strength: Strong
- What they do: Helios Helmet builds an AI-powered welding helmet for real-time welding defect inspection. The helmet features grinding and auto-darkening modes, infrared (IR) sensors, and optical detectors to protect welders. Its high-resolution complementary metal-oxide-semiconductor (CMOS) and IR cameras analyze surface and internal defects using advanced image processing and deep learning. The helmet enhances quality control, speeds up welding processes, and improves safety. The company’s helmet also offers data storage options to create defect reports.
8. Vectis Automation
- Founding Year: 2019
- Employee Range: 11-50
- Location: USA
- Signal Strength: Strong
- What they do: Vectis Automation provides advanced cobot fabrication tools with tabletop configurations like standard duty, heavy duty, push-pull, and plasma cutting. These cobots feature intuitive programming to create programs by chaining easy-to-read instructions and utilizing baseline weld templates for efficiency. They offer benefits such as fume extraction, seam tracking, positioners, and touch sensing to enhance weld quality and operational safety. Thus, the company’s solution automates welding and cutting in a cost-effective way while decreasing risk and setting up time.
9. Hardtech Automation
- Founding Year: 2022
- Employee Range: 1-10
- Location: USA
- Signal Strength: Weak
- What they do: Hardtech Automation builds an advanced robotic system for autonomous welding in structural manufacturing processes. It utilizes automatic scanning software to weld without additional programming. The process involves scanning the product, selecting the appropriate weld type, and initiating welding. This system supports continuous welding by a single operator to enhance efficiency and productivity. Hardtech Automation’s autonomous welding solution finds applications in steel construction, shipbuilding, and railing.
10. Colbotic Automation
- Founding Year: 2022
- Employee Range: 2-10
- Location: Australia
- Signal Strength: Weak
- What they do: Colbotic Automation builds ColWeld, a collaborative welding robot. This cobot, equipped with sensing technology, ensures weld positioning even with part variability. Further, ColWeld supports small batch production by reducing programming and setup time. Its dual workstation setup maximizes productivity by allowing simultaneous welding and part handling. In addition, preprogrammed welding parameters and adjustable weave settings enhance weld consistency and quality. ColWeld’s process monitoring and locking code features ensure operational safety and prevent unauthorized access to optimize efficiency and reliability in welding operations.
Quick Tip to Find New Welding Solutions
Utilizing a SaaS platform like the Discovery Platform for identifying new welding technology companies provides significant benefits compared to traditional scouting methods:
- Increased Efficiency: The Discovery Platform offers advanced tools that streamline the scouting process. It replaces your hours of conventional desk research, saving time and resources in identifying welding innovations.
- Access to Real-time Insights: Gain a competitive edge with up-to-date information on the latest trends in the welding industry. The platform keeps you informed with near real-time updates on emerging welding tech companies and news, enabling you to make swift and informed decisions.
- Tailored Exploration: Customize your search to focus on specific niches within the welding sector, such as ultrasonic welding, vacuum laser welding, or welding robotics. The platform’s diverse filtering options allow you to target your scouting efforts precisely, ensuring that you find the most relevant and groundbreaking companies in the field.
Ready to Explore All New Welding Solutions?
This overview highlights just a few welding solutions from all 3K+ new companies currently covered by the Discovery Platform. To explore them all, book a personalized demo or download one of our free Industry Innovation Reports for a quick overview. Are you an insider in the startup or tech industry? We’d love for you to contribute to our content.
